According to Plessey, the HB LED technology acquired in the deal enables the growth of thin HB LED structures on standard, readily available, silicon substrates. Current technologies use silicon carbide (SiC) or sapphire substrates, which are expensive and difficult to scale-up. Plessey's GaN-on-silicon solution offers cost reductions of the order of 80% compared to LEDs grown on SiC or sapphire by: reducing scrap rates, minimising batch time and enabling the use of automated semiconductor processing equipment. These cost reductions will be achieved while enabling outputs in excess of 150 lumens per watt later this year - a combination that Plessey hopes it will allow to offer the most cost effective solutions in the HB LED industry.
Michael LeGoff, Plessey's Managing Director commented, "Achieving the goals of high efficiency and brightness is key to the rapid deployment of energy saving, solid state lighting. This new British technology provides cost and performance advantages that will constitute a game-changing step forward towards the replacement of incandescent and fluorescent bulbs with HB LED lamps."
The biggest technological challenge to date preventing the commercialisation of HB LEDs grown on large-area silicon substrates has been the large lattice mismatch between GaN and silicon, said Plessey Chief Engineer John Ellis. The company's newly acquired GaN-on-silicon process has overcome this challenge and our expertise combined with the intrinsic cost savings of using automated 6 inch processing equipment. This, Ellis pointed out, will position Plessey's HB LED lighting products at the forefront of the industry.
Plessey also announced its plan to release a range of products for smart lighting concepts that incorporate existing Plessey sensing and control technologies including the award winning EPIC sensor. These smart lighting products will enable intelligent energy management, remote control, controlled dimming and automated response to ambient conditions.
Plessey's first samples of a blue LED are characterised by peak emission at 460nm. The technology extends to other emission wavelengths such as cyan and green.