Layered composite enables energy harvesting from small bending motions

Layered composite enables energy harvesting from small bending motions

Technology News |
By eeNews Europe

The method would be suitable for use in a number of biomedical, mechanical, or environmental monitoring devices.

The new system, based on the slight bending of a sandwich of metal and polymer sheets, is described in the journal Nature Communications, in a paper by MIT professor Ju Li, graduate students Sangtae Kim and Soon Ju Choi, and four others.

Most previously designed devices for harnessing small motions have been based on the triboelectric effect (essentially friction, like rubbing a balloon against a wool sweater) or piezoelectrics (crystals that produce a small voltage when bent or compressed). These work well for high-frequency sources of motion such as those produced by the vibrations of machinery. But for typical human-scale motions such as walking or exercising, such systems have limits.

“When you put in an impulse” to such traditional materials, “they respond very well, in microseconds. But this doesn’t match the timescale of most human activities,”
said Li, who is the Battelle Energy Alliance Professor in Nuclear Science and Engineering and professor of materials science and engineering. “Also, these devices have high electrical impedance and bending rigidity and can be quite expensive,” pointed out Li.

By contrast, the new system uses technology similar to that in lithium ion batteries, so it could likely be produced inexpensively at large scale. In addition, the devices would be inherently flexible, making them more compatible with wearable technology and less likely to break under mechanical stress.

While piezoelectric materials are based on a purely physical process, the new system is electrochemical, like a battery or a fuel cell and uses two thin sheets of
lithium alloys as electrodes, separated by a layer of porous polymer soaked with liquid electrolyte that is efficient at transporting lithium ions between the metal
plates. But unlike a rechargeable battery, which takes in electricity, stores it, and then releases it, this system takes in mechanical energy and puts out

When bent even a slight amount, the layered composite produces a pressure difference that squeezes lithium ions through the polymer (like the reverse osmosis process used in water desalination). The bending also produces a counteracting voltage and an electrical current in the external circuit between the two electrodes, which can be then used directly to power other devices.

Because it requires only a small amount of bending to produce a voltage, such a device could simply have a tiny weight attached to one end to cause the metal to bend as a result of ordinary movements, when strapped to an arm or leg during everyday activities. Unlike batteries and solar cells, the output from the new system comes in the form of alternating current (AC), with the flow moving first in one direction and then the other as the material bends first one way and then back.

The device converts mechanical to electrical energy.  "It is not limited by the second law of thermodynamics,” explained Li, which sets an upper limit on the
theoretically possible efficiency. “So in principle, [the efficiency] could be 100 percent,” said Li. In this first-generation device developed to demonstrate the
electrochemomechanical working principle, Li said: “The best we can hope for is about 15 percent efficiency". But the system could easily be manufactured in any
desired size and is amenable to industrial manufacturing process.

The test devices maintain their properties through many cycles of bending and unbending with little reduction in performance after 1,500 cycles.

Previously, the phenomenon underlying the new device “was considered a parasitic effect in the battery community,” according to Li, and voltage put into the battery

could sometimes induce bending. “We do just the opposite,” explained Li, putting in the stress and getting a voltage as output. Besides being a potential energy source this could also be a complementary diagnostic tool in electrochemistry. “It is a good way to evaluate damage mechanisms in batteries, a way to understand battery materials better,” said Li.

In addition to harnessing daily motion to power wearable devices, the system might also be useful as an actuator with biomedical applications, or used for embedded stress sensors in settings such as roads, bridges, keyboards, or other structures, the researchers suggest.

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