LED-based projector delivers sharp images on curved screens
The novel optical approach brings brightness and sharpness together for the first time on screens of any curvature while also allowing about 10,000-times faster projection rates.
“We close the aperture down to 0.8 mm and thereby attain huge depth of field,” explained IOF scientist Dr. Peter Schreiber. But in contrast to solutions used up to now, the image projected by IOF is bright. “We create the desired brightness by placing several microprojectors beside one another – known as an array,” said Schreiber. The light from the individual devices is additive – if the image is supposed to brighter, you simply increase the number of projection elements.
The projector can be up to ten by ten centimeters in size for instance, while its thickness is about a centimeter – independent of the number of projectors. “While the exit aperture in today’s projectors is round, we can construct whatever aperture shape we want,” explained Schreiber. That means the projector can cast bright and sharp images on a screen of any curvature while possessing its own shape – a logo, for instance – that itself resembles an image. The projector in the shape of a company logo could be mounted on a reception area wall, for example, while at the same time projecting an image on the opposite wall.
The projector consists of numerous 1 cm x 1 cm elements resembling a mosaic. Within each of these elements in turn, there is a single LED and more than a hundred micro-projectors – i.e. a self-contained micro-slide projector with micro-illumination and micro-projection lenses. However, the researchers do not manufacture these micro-projectors individually, but instead as arrays. They overlay the slide array with the lens arrays.
“We can use this building block to work with different screen geometries and projection distances,” said Schreiber. In addition, the optical array has a further advantage: if the geometry of the projection surface or the projection distance change, it is no longer necessary to reconfigure the entire optical system as before, but instead only just the slide array. The optical array itself remains unchanged.
While high-speed cameras can take up to ten-thousand images per second, conventional projectors are slow. The cameras can only reproduce about one-hundred images per second. The difference can lead to problems, since a rate of a hundred images per second is often insufficient. Like when projecting stripes used for measuring moving surfaces. “Our array can project a million images per second,” explained Schreiber. That is about 10,000 times faster than conventional projectors. The array can also project dynamic images. Instead of using a slide array, the researchers build in a micro-imager behind the individual lens. The researchers will be presenting their new optical approach at Vision 2014, November 4-6 in Stuttgart (Hall 1, Booth G42).
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