The key to this fine-tuned light emission lies in a material with billions of nanoscale pits etched on its surface. When the material absorbs heat, whether from the sun, a hydrocarbon fuel, a decaying radioisotope or any other source, the pitted surface radiates energy primarily at these carefully chosen wavelengths. Based on that technology, MIT researchers have made a button-sized power generator fueled by butane that can run three times longer than a lithium-ion battery of the same weight; the device can then be recharged instantly, just by snapping in a tiny cartridge of fresh fuel. Another device, powered by a radioisotope that steadily produces heat from radioactive decay, could generate electricity for 30 years without refueling or servicing, well suited for spacecraft headed on long missions away from the sun.
"Being able to convert heat from various sources into electricity without moving parts would bring huge benefits," says Ivan Celanovic ScD ’06, research engineer in MIT’s Institute for Soldier Nanotechnologies (ISN), "especially if we could do it efficiently, relatively inexpensively and on a small scale."
The solution, Celanovic says, is to design a thermal emitter that radiates only the wavelengths that the PV diode can absorb and convert into electricity, while suppressing other wavelengths. "But how do we find a material that has this magical property of emitting only at the wavelengths that we want?" asks Marin Soljačić, professor of physics and ISN researcher. The answer: Make a photonic crystal by taking a sample of material and create some nanoscale features on its surface — say, a regularly repeating pattern of holes or ridges — so light propagates through the sample in a dramatically different way.
"By choosing how we design the nanostructure, we can create materials that have novel optical properties," Soljačić says. "This gives us the ability to control and manipulate the behavior of light." The team — which also includes Peter Bermel, research scientist in the Research Laboratory for Electronics (RLE); Peter Fisher, professor of physics; and Michael Ghebrebrhan, a postdoc in RLE — used a slab of tungsten, engineering billions of tiny pits on its surface. When the slab heats up, it generates bright light with an altered emission spectrum because each pit acts as a resonator, capable of giving off radiation at only certain wavelengths.
A variety of silicon chip micro-reactors developed by the MIT team. Source MIT.
This powerful approach — co-developed by John D. Joannopoulos, the Francis Wright Davis Professor of Physics and ISN director, and others — has been widely used to improve lasers, light-emitting diodes and even optical fibers. The MIT team, supported in part by a seed grant from the MIT Energy Initiative, is now working with collaborators at MIT and elsewhere to use it to create several novel electricity-generating devices. The button-like device that uses hydrocarbon fuels such as butane or propane as its heat source — known as a micro-TPV power generator — has at its heart a "micro-reactor" designed by Klavs Jensen, the Warren K. Lewis Professor of Chemical Engineering, and fabricated in the Microsystems Technology Laboratories. While the device achieves a fuel-to-electricity conversion efficiency three times greater than that of a lithium-ion battery of the same size and weight, Celanovic is confident that with further work his team can triple the current energy density.