The design aims to enable battery pack and pedelec manufacturers to benefit from bill-of-materials (BoM) cost savings and a simpler circuit design, compared to batteries in production today.
The ams design is for a 48 V pedelec battery consisting of up to 14 lithium-ion cells.The design uses two AS8506 smart cell monitoring ICs, with few supporting components, to monitor the temperature and voltage of up to seven cells each and to implement passive balancing of the cells when charging.
By contrast, conventional BMS designs in pedelecs use dumb voltage monitoring ICs to measure the voltage and temperature of cells, reporting the values to a dedicated battery management microcontroller via a serial communications link. The MCU is required to control safety and protection functions (over- and under-voltage and over-temperature shut-down) and cell balancing.
The AS8506 from ams, however, includes built-in logic functions for controlling cell safety, protection and balancing. These functions can easily be configured by the user, with the settings saved in an on-board OTP memory. The device also features integrated MOSFETs for use in passive cell balancing operations. During charging, each cell’s voltage is compared to a user-programmable reference voltage threshold. Up to 100 mA may be discharged through the MOSFET from any cell exceeding the threshold, until all cells have reached the threshold and the battery module is fully charged.
The architecture, in which battery monitoring and cell balancing operations are implemented inside the AS8506 voltage-monitoring device, dispenses with the dedicated MCU required in conventional pedelec battery designs. When an AS8506 detects an over- or under-voltage or over-temperature condition, an interrupt signal is transmitted to the pedelec’s motor controller IC to complete the required safety shut-down operations.
"Battery lifetime, safety and run-time strongly affect consumers’ choice of pedelec, but so does cost," explained Bernd Gessner, Vice President and General Manager of the automotive business unit of ams. "The controllerless reference design from ams helps pedelec manufacturers meet consumer demand by providing outstanding safety and battery performance, but in a simpler and lower-cost architecture than has previously been available."
The reference design can be used in any pedelec or e-bike battery containing up to 14 lithium-ion cells. The design can also be extended to supervise more than 14 cells by daisy-chaining additional AS8506 ICs as required.
Availability and Pricing
The AS8506 cell monitoring IC is in volume production and is priced at $9.10 for 1,000 pieces.
The technical storage or access is strictly necessary for the legitimate purpose of enabling the use of a specific service explicitly requested by the subscriber or user, or for the sole purpose of carrying out the transmission of a communication over an electronic communications network.
The technical storage or access is necessary for the legitimate purpose of storing preferences that are not requested by the subscriber or user.
The technical storage or access that is used exclusively for statistical purposes.The technical storage or access that is used exclusively for anonymous statistical purposes. Without a subpoena, voluntary compliance on the part of your Internet Service Provider, or additional records from a third party, information stored or retrieved for this purpose alone cannot usually be used to identify you.
The technical storage or access is required to create user profiles to send advertising, or to track the user on a website or across several websites for similar marketing purposes.